Welding Electrode Plant and Machinery

The drawn coil wire loaded in a coil stand, passes through a high speed unbalanced spinner dies suited in spinner, subsequently cut to standard lengths withing required tolerance.the wires are stored in racks. they are moved to the wire feeder in racks using pallet truck.

The wet mixed paste in compacted into briquettes in a hydraulic press ( To Make cake).

The Briquettes are directly loaded into the Extrusion, wire feeder into coating area feeds the required core wire. The high specific pressure generated in the extruder ensure compant and uniform flux coat; concentrically of coating is easily adjustable, the flux coated electrodes are fed in to conveyor, which takes care of brushing, Tip Cleaning, Brand Name printing and passes to unloaded conveyor.

The cut wires are put in hopper. Two sets of pickup rollers of the hopper feed the wires into a gearbox. The gearbox consisting of two sets of  knurled / grooved rollers feed the wire into the die block. The infinitely variable driver to the pick up roller and the feed gearbox is given through mechanical  Hydraulic or AC Variators motors.

The oven is provided with the following safety measures.

The heating elements and the blower motors are electrically interlocked so that unless the motor is switched on the heating cannot be energized. A door limit switch is provided to switch off the heating elements when the oven door is opened. The automatic temperature controller is incorporated with the thermocouple device circuit so that in case of the failure of the thermocouple or its leads, the heater will be switched off. The baked electrodes are taken to the packing section.

we are also manufacturing Gas fired oven 150⁰and 400⁰

This wet de coating machine enables the coating of wet rejected/damaged electrodes to be separated from the core wire, so that the both this material can be re-used.